Phone:
(616) 754-1404
Address:
608 Industrial Park Dr.
Greenville, MI 48838
Quality Solutions

Gauge / Leak Test

Final Assembly Gauge

Final Assembly Gauge

This gauge is used to check a dual muffler assembly for a cross-over vehicle.

Operations performed:

  • Visual inspection with option of variable data collection
  • Automated leak testing
  • Color sensor to detect paint markings for component poke-yoke
  • Bar code scanning to verify sub-assembly components
  • Automatic loading of rubber isolators
  • Poke-yoke sensors to verify presence of components
  • Etching of part number with Julian date, time, serial number, and customer logo upon successful completion of testing

Key features:

  • Driven by PLC
  • Human interface device
  • Safety scanner
  • Remote control tower
  • Authorized card swipe required to remove failed part

Automated Check Gauge/Leak Testing Fixture

Automated Check Gauge/Leak Testing Fixture

This fixture will accommodate several different length truck exhaust extension pipe parts with minimal changeover.

Operations performed:

  • Checks all parameters of part to be within minimal and maximum tolerances
  • Poke-yoke welded parts
  • Automated leak testing
  • Upon part meeting specified criteria, serialized bar code label is printed then applied by operator which allows removal of part
  • Upon part not meeting specified criteria, an authorized user is required to swipe an id badge for removal of part

Key features:

  • Human interface device for operator feedback
  • Authorized card swipe required to remove failed part
  • Machine integrated with manufacturing facility's main frame computer for quality and shipping reporting

Gauge/Leak Test Assembly Fixture

Gauge/Leak Test Assembly Fixture

This fixture is used to assemble the flex joint component of an exhaust system.

Key features:

  • Leak testing
  • Part etching
  • Variable data measurements
  • Automatic part loading
  • Torque Controller
  • Vision system